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Battery

lithium-ion-battery

Hazards Associated with Batteries and Battery Installations

Lithium-ion batteries and installations pose several process safety hazards, particularly related to fire, explosion, and chemical exposure. The batteries, commonly used in various industries, present significant risks due to their sensitivity to temperature, overcharging, and physical damage. Thermal runaway, where heat generated inside the battery ignites nearby cells, can lead to fires and even explosions. Electrolytes within batteries are often flammable, increasing the potential for fire if the battery casing is compromised. Additionally, improper handling or disposal can lead to the release of hazardous chemicals, posing risks to personnel and the environment. These hazards are exacerbated in large battery installations or energy storage systems (ESS), where faulty designs, electrical malfunctions, or inadequate cooling can lead to catastrophic events.

How to prevent and protect against battery fires

Stonehouse provides comprehensive safety studies for battery manufacturers and installers/ operators of battery installations. Our services include thermal runaway risk assessments, fire and explosion hazard analysis, and mitigation strategies to ensure safe battery design and installation. Through our extensive process safety laboratory resources, Stonehouse can manage the hazard evaluation of batteries through testing and analysis. We can advise on facility layouts to minimize the impact of potential fires, offer strategies for managing electrolyte leaks and gas venting, and implement battery storage best practices. Additionally, we provide guidance on safety system integration, and regulatory compliance. By partnering with Stonehouse, manufacturers and users can enhance safety, reduce risks, and ensure operational reliability in battery systems.

Our services include expert consulting, laboratory testing, and training in the specialist fields of dust explosion & fire hazards, electrostatic hazards & processing problems, gas & vapor flammability hazards, Process Hazard Analysis, Process Safety Management, and incident investigation.

Get in touch

To learn more about our expertise and services in dust explosion prevention & mitigation, call us at +1 609 455 0001 or email us at [email protected] today.

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We also offer tailored virtual and in-company process safety training programs on Dust Explosions, Static Electricity and HAC (Hazardous Area Classification) and more.  Find further information here.